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Article
Publication date: 7 November 2016

Yalcin Yesil and Gajanan S. Bhat

Recently, the usage of melt blown products in many areas has increased. In melt blown process, generally polymers have been used. There are a variety of polymers. Characteristics…

Abstract

Purpose

Recently, the usage of melt blown products in many areas has increased. In melt blown process, generally polymers have been used. There are a variety of polymers. Characteristics of melt blown nonwovens have changed significantly depending on the polymer type. Also, there are several parameters such as die temperature, die-to-collector distance (DCD), air pressure, etc. that modify the nonwovens in melt blown process. The purpose of this paper is to investigate the effect of these parameters on the characteristics of nonwovens made up of polyethylene (PE).

Design/methodology/approach

In the melt blown process, two die temperatures, three different die air pressures and three different DCDs were used. In total, 18 samples were produced. On produced samples, thickness, tear and tensile strengths, fiber diameter, basis weight tests were done. Also SEM observations were obtained.

Findings

It was observed that parameters studied have a significant effect on characteristics of the produced nonwoven. Fiber diameter, basis weight and strength decrease by depending on factors. Also, it was observed that temperature has an effect, but slight. This work shows that higher temperatures should be studied. Finer and uniform fiber diameter is obtained with an increase in air pressure.

Research limitations/implications

PE is becoming increasingly important in nonwovens due to its lower melting point for processing and softer feel in nonwoven products.

Practical implications

Although the use of PE in polymer-laid nonwovens, especially as bicomponent fibers, has been growing in recent years, there are limited data on their processability and performance. In this context, with the availability of relatively higher melt flow rate PE, understanding the processability and structure and properties of the melt blown PE is very helpful in designing and developing the right products. This research was conducted to evaluate the processability of the PE resin using a typical PP melt blowing pilot line and to determine the structure and properties of the formed webs.

Originality/value

PE has superior properties such as excellent chemical resistance, good fatigue, wear resistance and higher impact strength. Also, PE provides good resistance to organic solvents, degreasing agents and electrolytic attack. PE has lower working temperatures than polypropylene, is light in weight, resistant to staining and has low moisture absorption rates. Thus, this study provides important contributions to the area since there are no data reported about the effect of various processing parameters on the structure and properties of PE melt blown nonwovens.

Details

International Journal of Clothing Science and Technology, vol. 28 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 7 November 2016

Aysun Türkmen, Yalcin Yesil and Mahmut Kayar

The purpose of this paper is to find the most efficient assembly line balancing solution across many heuristic line balancing methods, in assistance with a developed computer…

Abstract

Purpose

The purpose of this paper is to find the most efficient assembly line balancing solution across many heuristic line balancing methods, in assistance with a developed computer program.

Design/methodology/approach

In this paper, assembly line balancing problem was analyzed using t-shirt and knitted pants data. A computer program using MATLAB software for the solution of assembly line balancing problems has been developed. In this study, following heuristic assembly line balancing methods were applied: Hoffman method; position weight method; COMSOAL method; and Kilbridge and Wester method. A MATLAB program has been developed by taking into account of theoretical solution of all these methods. Later the program is developed further by analyzing solutions made manually and is made to verify the developed program.

Findings

Pre-studies which were conducted in order to decide which programming language would be the best choice for line balancing methods’ application came out with the result that MATLAB, from between C, C++, C# and Java, would be the best software choice. The main reason for this choice is that MATLAB is a powerful matrix operation software with a powerful user interface designing tool and has the tools to make development program to be used universally in every computer.

Originality/value

When the researches were investigated, it is clearly seen that, this study is the first research on using computer program for solving assembly line balancing problem.

Details

International Journal of Clothing Science and Technology, vol. 28 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

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